Ultrasonic Anilox Cleaning Machine
UV COLOUR’s Ultrasonic Anilox Cleaning Machine is a cutting-edge solution designed for the printing industry. This fully automated machine is specifically engineered to deep clean anilox rollers, sleeves and rotogravure print cylinders, removing all types of dried ink, coatings, and adhesives.
The ultrasonic cleaning process is gentle and safe, preserving the cell walls and engraving structure of ceramic and chrome anilox rolls.
By investing in our Ultrasonic Cleaning Machine, printing businesses can benefit from improved efficiency, reduced downtime, and enhanced print quality. The machine’s ability to effectively remove ink and debris from anilox rolls and sleeves also helps extend their lifespan, reducing replacement costs and environmental waste.
The machine’s quick cleaning cycle of 10-20 minutes minimizes press downtime, making it perfect for daily maintenance. Unlike conventional mechanical methods, Our Ultrasonic Anilox Cleaning Machine utilizes ultrasonic waves to deep clean anilox rolls and sleeves without damaging them. This makes it an ideal solution for cleaning fine count anilox rolls, which cannot be properly cleaned with traditional methods.
Technical Specifications
| MODEL | UV-2000 DR | UV-1000 SR |
| Inner Tank Dimensions (Length x Breadth x Height) | 500 x 300 x 120 mm | 600 x 150 x 120 mm |
| Operating frequency | 25 +/- 3 KHz | 25 +/- 3 KHz |
| Power Consumption | 3 KW | 3 KW |
| Tank Capacity | 25 Litre | 15 Litre |
| Power Input | 220 V 50 Hz | 220 V 50 Hz |
| Rotations | 10 to 15 RPM | 10 to 15 RPM |
| Heater | 1250 W | 1250 W |
| Roller Rotation | Double roll or Sleeve | Single Roll |
Highlights
This cutting-edge machine boasts a plethora of innovative features that synergistically optimize the cleaning process, ensuring unparalleled efficiency, efficacy, and reliability.
Intelligent Ultrasonic System
The intelligent ultrasonic system empowers users to freely configure the ultrasonic working time and adjust the power output to suit diverse cleaning requirements. Furthermore, the original degassing purification function facilitates the removal of impurities from the water with a single keystroke, thereby maximizing the "cavitation effect" and ensuring the meticulous cleaning of the anilox roller.
Constant Temperature System
The intelligent constant temperature system enables users to freely set the temperature parameters, with real-time monitoring to ensure optimal thermal conditions for cleaning. When the set value is reached, the system automatically ceases heating, and conversely, continues heating when the temperature falls below the set value, thereby maintaining the optimal temperature for cleaning.
Multi-Roller Cleaning Capability
The machine's design incorporates racks on both sides of the tank and a movable adjustment frame, enabling the simultaneous cleaning of anilox rollers of disparate lengths. This innovative feature effectively solves the problem of cleaning anilox rollers of different sizes, thereby streamlining the cleaning process and enhancing operational efficiency.
Intelligent Transmission System
The intelligent transmission system automatically adjusts the optimal rotation speed to ensure the comprehensive cleaning of the anilox roller surface. This advanced feature guarantees that 100% of the anilox roller surface is cleaned in place, thereby ensuring the removal of all dirt, debris, and contaminants.
Robust Design and Safety Features
The machine's cabinet is fabricated from national standard 304 stainless steel, renowned for its exceptional corrosion resistance and durability. The exquisite design not only enhances the machine's aesthetic appeal but also ensures a prolonged lifespan. Furthermore, the machine incorporates a safety tray to safeguard electrical components in the event of a leakage, thereby ensuring operator safety and minimizing downtime.
Additional Features
The machine also features a unique frequency sweep mode that facilitates the efficient removal of dirt and debris from the anilox roller surface. Additionally, the timed cleaning feature enables users to freely set the cleaning time from 0 to 60 minutes, with the machine automatically ceasing operation upon completion of the cleaning cycle.